Van Furniture Kit | Chevy Express 155 GMC Savana | Campervan DIY

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Description

The TNTvans Chevy Express 155 / GMC Savana Campervan Conversion Kit is a complete DIY furniture system that gives you a bed, kitchen, and storage in one modular package - everything you need to get out and camp this weekend. Built with proprietary 6063 aluminum framework and USA-made cabinet-grade Baltic Birch plywood, this kit is engineered to be lighter, stronger, and more durable than any wood-jointed alternative. Every unit bolts together and bolts to your van floor, so installation is straightforward at home with basic tools and full personal support from the builder.

Designed specifically to fit the Chevy Express 155 and GMC Savana, the system lays out along both the driver and passenger walls to maximize usable space while keeping a large center aisle open for hauling kayaks, bikes, dog crates, and other cargo. The modular design means you can swap, stack, and reconfigure components as your needs evolve - no permanent modifications required. Manufactured and shipped free from St. George, UT, this is one of the most practical and well-engineered DIY campervan kits on the market.

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Key Features

• Proprietary 6063 Aluminum Framework: All-metal bolted construction - no wooden joints that can loosen over off-road terrain or twist with the van body.
• USA-Made Baltic Birch Plywood: Cabinet-grade panels with a clear semi-gloss epoxy acrylate finish and four-coat UV coating for lasting durability. SEFA 8.0 certified.
• 4 Bed Height Options (19", 30", 40", 51"): Choose the clearance and under-bed storage that fits your lifestyle - each added level includes an additional row of shelving.
• Removable Bed Frame: The bed platform is fully removable, leaving a wide center aisle so you can still haul large items in your van when needed.
• Full-Width 6' Bed Platform: Spans across the width of the Chevy Express 155 / GMC Savana with HDEVA foam spacers on the ends to create a level sleeping surface.
• Ice Chest Slide & Countertop: Locking sliding tray designed around the ICECO 45L, with ample countertop space for food prep, drinks, or laptop use.
• Wireless Van Sink System: Self-contained sink kit with sink, hoses, fittings, manual water pump, and two water tanks - no plumbing or wiring required. Folds flat for extra counter space.
• Modular Stacking Shelving: Base section is 18" tall; each additional bin shelf is 11" tall. Stack-On Shelving can be added later to raise bed height or increase storage.
• T-Slot Attachment Points: Forged into the metal framework throughout, allowing you to strap gear down at virtually any point on the unit.
• Ships FREE via UPS in Flat-Pack Boxes: Lightweight, easy-to-lift boxes ship to the lower 48 states at no charge. Assembly time approximately 8 hours; van install approximately 4 hours.
• Under 200 lbs Total Kit Weight: Light enough that your van's suspension requires no modifications or overload springs.

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Bed Height Options & Which to Choose

• 19" Bed Height: The lowest profile option at approximately 62 lbs, with 17" of under-bed clearance. Best for van owners who want a compact, lightweight setup and primarily use the space for smaller storage bins or don't need much under-bed access.
• 30" Bed Height: Adds one row of shelving for 28" of clearance at approximately 70 lbs. A great balance of under-bed storage and sleeping height - ideal for weekend campers who want easy access to a meaningful storage zone beneath the platform.
• 40" Bed Height: Two rows of shelving with 38" of clearance at approximately 78 lbs. Popular with full-time or frequent van lifers who need serious gear storage - enough room to sit upright beneath the bed or store large bins and equipment.
• 51" Bed Height: Maximum storage configuration with three rows of shelving and 49" of clearance at approximately 86 lbs. Perfect for adventure athletes or full-timers who need to carry the most gear, with clearance to stand or store bulky items like batteries, tools, or camping equipment.

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What's Included

• Van Bed 71" & Shelving Kit - 3 Platforms (bed platform with HDEVA foam spacers and wheel well storage units)
• Ice Chest Slide & Countertop (locking sliding tray designed for ICECO 45L and many other brands)
• Van Sink System (sink, hoses, fittings, manual water pump, and two water tanks)
• Full mounting hardware kit (wood inserts for wood/composite floors, or riv nuts for metal floors - buyer's choice)
• Step-by-step assembly instructions with large pictures

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Why You'll Love It

TNTvans kits are trusted by van enthusiasts and full-time travelers who want a professional-grade interior without the professional-grade price tag or permanent build-out. Every unit is manufactured in St. George, UT from premium American materials - you're getting a genuinely made-in-USA product backed by the builder's personal cell phone number and hands-on support through every step of assembly and installation. The all-aluminum, bolt-together framework is engineered to handle daily use, off-road conditions, and the constant flex of a working van body without ever loosening or failing the way wooden builds do.

Whether you're a weekend camper or a full-time van lifer, this kit grows with you - add Stack-On Shelving, drawers, cabinet doors, lighting, and more as your needs evolve. Customers range from first-time DIYers to former aerospace engineers, and the feedback speaks for itself: the fit, finish, and thoughtful engineering consistently impress people who know quality when they see it. If you want the fastest, smartest path to a functional campervan in your Chevy Express or GMC Savana, this is the kit to get.

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Product Specifications

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