TNTvans

Van Bed 83" & Shelving | Camper Van Conversion DIY Kit

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Van Bed 83
$2,606.00 USD
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Van Bed 83" & Shelving | Camper Van Conversion DIY Kit


Description

The TNTvans 83" Van Bed & Shelving DIY Conversion Kit is a complete, modular interior solution for converting your cargo van into a fully functional camper van. Built around a proprietary 6063 aluminum framework - no wooden joints, no plumbing, no wiring - this kit is engineered to be exceptionally strong, lightweight, and ready for off-road conditions that would loosen and destroy traditional wood-based builds. Everything ships flat-packed via UPS in easy-to-lift boxes straight from St. George, UT, and bolts directly to your van's floor with no professional installation required.

Compatible with Mercedes Sprinter, Ford Transit, Ram ProMaster, Chevy Express, GMC Savana, Nissan NV, and Ford Econoline vans, this kit adapts to the width of your vehicle for a clean, custom fit. With four available bed heights and a stackable, fully modular design, you can start simple and expand your storage over time - making it one of the most flexible and cost-effective camper van conversion systems available.


Key Features

  • Proprietary 6063 Aluminum Framework: All-metal construction with bolted joints that won't loosen over off-road terrain - no wooden joints that can crack or fail.
  • 83" Bed Length: Full-length sleeping platform spanning the van wall, supported by four bed platforms that mount to the tops of included benches and shelving units.
  • Four Bed Height Options (19", 30", 40", 51"): Choose your clearance and storage depth - each height level adds another row of shelving beneath the bed.
  • Wheel Well Storage Included: Two 4'-wide wheel well shelving units wrap around the van's wheel wells, ideal for folding chairs, shoes, blankets, and bulky gear.
  • Lightweight System: Ranges from 72 lbs (19" height) to 96 lbs (51" height) - well under the average van suspension limit, no overload springs needed.
  • SEFA 8.0 Certified Baltic Birch Plywood: USA-made cabinet-grade plywood with a clear semi-gloss epoxy acrylate finish and four-coat UV coating for lasting durability.
  • Modular & Stackable Design: Stack-On Shelving can be added later to raise bed height and increase storage without replacing the entire system.
  • Fast Assembly & Install: Approximately 5 hours to assemble and under 2 hours to install in the van - includes step-by-step instructions with large pictures and a video walkthrough.
  • T-Slot Tie-Down Points: T-slots forged into the metal framework allow you to strap gear down at any point along the unit.
  • Fully Removable: Bolts to the van floor and unbolts in minutes - units can be removed and reinstalled without damaging your van.
  • Made in the USA: Manufactured in St. George, UT, with free shipping to the contiguous 48 states.

Bed Height Options & Which to Choose

  • 19" Bed Height: The lowest-profile option at 72 lbs with 17" of under-bed clearance. Best for van lifers who prioritize headroom and want a minimalist setup with basic under-bed access.
  • 30" Bed Height: A popular mid-range option at 80 lbs with 28" of under-bed clearance and an additional row of shelving. Great for weekend adventurers who want meaningful storage without a towering bed.
  • 40" Bed Height: At 88 lbs with 38" of clearance, this height gives you serious under-bed storage for gear like compressors, batteries, and large bins. Ideal for extended trips and full-time van living.
  • 51" Bed Height: The tallest configuration at 96 lbs with 49" of clearance - nearly enough to stand under the bed in a high-roof van. Built for those who need maximum organized storage and plan to carry large equipment, kayaks, or bikes alongside their sleeping area.

What's Included

  • (2) Wheel Well Shelving units (4' wide)
  • (2) Van Shelving units (2' wide)
  • (2) Small Van Shelving units (1' wide)
  • (4) Bed Platforms
  • Full hardware mounting kit (choice of wood inserts for wood/composite floors or riv nuts for metal floors)
  • Step-by-step assembly instructions

Why You'll Love It

TNTvans has built a reputation among serious van converters for delivering a system that's as practical on day one as it is years down the road. The all-aluminum framework is engineered to handle the constant flex and vibration of van travel without ever loosening or failing - something wooden builds simply can't promise. Because every unit bolts together and to the floor, you're not committed to a single layout; if your needs change, you can reconfigure, expand, or remove the system in an afternoon. Built entirely in St. George, UT, and shipped free to the lower 48, this kit is trusted by everyone from weekend overlanders to full-time van dwellers who demand reliability without the weight or cost of a custom build. Personal support from the TNTvans team - by phone, text, email, or Facetime - means you're never left guessing during assembly or installation. Whether you're converting a Sprinter for cross-country travel or outfitting a Transit for a work-and-adventure lifestyle, this kit delivers a professional-grade interior you built yourself.


Product Specifications

View Product Specs
Bed Length 83 inches
Bed Height Options 19", 30", 40", 51"
Under-Bed Clearance (19") 17 inches
Under-Bed Clearance (30") 28 inches
Under-Bed Clearance (40") 38 inches
Under-Bed Clearance (51") 49 inches
Weight (19" Height) 72 lbs
Weight (30" Height) 80 lbs
Weight (40" Height) 88 lbs
Weight (51" Height) 96 lbs
Base Storage Height (Available) 17.5 inches
Bin Shelf Storage Height (Available) 10.5 inches
Base Section Height 18 inches tall
Each Bin Shelf Height 11 inches tall
Standard Shelf Depth 13 inches
Dually/Wheel Well Option Depth 18 inches (base section only)
Framework Material Proprietary 6063 aluminum
Plywood Material USA-made cabinet grade Baltic Birch, SEFA 8.0 certified, semi-gloss epoxy acrylate finish with 4-coat UV coating
Assembly Time Approximately 5 hours
Van Install Time Approximately 110 minutes
Shipping Method UPS ground, flat-packed in boxes - no freight or pallet required
Assembly Required Yes - step-by-step instructions and video included
Manufactured In St. George, UT, USA
Compatible Vans Mercedes Sprinter, Ford Transit, Ram ProMaster, Chevy Express, GMC Savana, Nissan NV, Ford Econoline, Dodge Ram Van

FAQ

What vans is this kit compatible with?

The TNTvans 83" Bed & Shelving Kit is designed to fit Mercedes Sprinter, Ford Transit, Ram ProMaster, Chevy Express, GMC Savana, Nissan NV, Ford Econoline, and Dodge Ram Van. The system is adjustable and conforms to the width of your specific van. TNTvans recommends measuring your available floor space before ordering, as display photos were taken inside a Sprinter 170.

Do I need professional tools or skills to install this kit?

No professional skills are required. The kit is designed as a true DIY system and comes with step-by-step instructions featuring large pictures and an accompanying demonstration video. Assembly takes approximately 5 hours and installation in your van takes around 110 minutes. Very few tools are needed, and the TNTvans team offers full personal support via phone, email, text, or Facetime throughout the process.

What is the difference between the wood insert and riv nut floor mounting options?

If your van has a wood or composite floor, your kit will include wood inserts that you press into the floor to create threaded bolt receptacles for mounting the furniture. If your van has a stock metal floor, your kit will include riv nuts instead - note that you will need a riv nut installation tool (not included) to install these into the metal floor. Both systems result in a secure, removable mount that lets you unbolt the units in just a few minutes if needed.

Can I add more shelving or change my bed height later?

Yes - that's one of the best features of the TNTvans modular system. If you start with a lower bed height and decide later that you need more storage, you can purchase Stack-On Shelving to add additional shelf levels and raise your bed height without replacing the entire kit. Each added level of shelving also adds another row of accessible bin storage.

What optional add-ons are available for this kit?

The 83" Bed & Shelving Kit is compatible with a wide range of TNTvans add-ons that bolt directly to the system, including an Ice Chest Slide, Sink System, Toilet Slide, Seat, Overhead Storage, and more. Modular Doors, Drawers, and Side Panels can also be added to any shelf space. A Ford Transit Rear AC extension kit and a Dually/Wheel Well clearance upgrade are also available at checkout.

Can I install this kit before finishing my van's insulation and wall liners?

Yes. Because TNTvans units bolt to the floor rather than the walls, you can install the kit at any stage of your van build. You're free to add insulation, wall panels, windows, or other upgrades after the kit is already in place - and because the units are removable, you can take them out temporarily if needed and reinstall them quickly.

Does the kit include a mattress?

No, a mattress is not included. TNTvans recommends using a Therm-a-Rest sleeping pad, a roll-up mat, or cutting memory foam to size to fit the 83" bed platform. Bedding, bins, lighting, and other accessories shown in product photos are also not included but are available separately.

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